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Six Sigma Black Belt Training

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Training your employees as Six Sigma Black Belts will provide your organization with the valuable skills needed to tackle its toughest defect-related problems. By coupling the proven DMAIC problem-solving methodology with robust statistical tools, Six Sigma offers a carefully defined roadmap for eliminating the errors and defects that occur in just about every process. Black Belt candidates obtain a solid understanding of the tools and methods associated with the Six Sigma approach. Our program also delivers the individualized assistance that Black Belts need to reinforce their new problem-solving expertise.

The pace of our classroom training is designed to match the timeline of a typical Six Sigma certification project. As each classroom session is presented, candidates are expected to apply that session's topics almost immediately to a certification project. Exercising their skills quickly and in the context of their work environment dramatically improves each candidate's ability to retain what they have learned. And because the MMTC provides on-site mentoring assistance after almost every session, the candidates get the help they need to succeed.

Our years of Six Sigma training experience have taught us that Black Belts who do not receive the support and resources they need to complete their projects are simply unable to create genuine bottom-line impact for their companies. Because positive impact on our client companies is our primary goal, the MMTC has made the participation of a project sponsor (usually the candidate's manager or other company leader) a requirement for Black Belt certification. This sponsor is expected to attend the first training session with the Black Belt candidate, and to be involved in the project review sessions that occur throughout the certification process (see schedule below). This demonstration of commitment ensures that the Black Belt's efforts are aligned with your organizational objectives and that the Black Belt is supported by a well-informed sponsor throughout their certification experience.

Six Sigma Black Belt Training and Certification - $7,350.00

Includes:

  • 12 days of classroom training
  • 6 two-hour mentoring sessions (at your site*)
  • 1 copy of Minitab 15 software (Individual one year license)
  • Permanent access to MMTC Six Sigma templates and class examples website

*Site visits are included with no charge for visits to Michigan locations in Monroe, Lenawee, Hillsdale, Jackson, Washtenaw, Wayne, Ingham, Livingston, Oakland, Macomb, St. Clair, Lapeer, Genesee, and Shiawassee counties. Arrangements can be made to conduct site visits in other locations.

Certification Requirements:

After meeting the following requirements, the Black Belt candidate will recieve a Six Sigma Black Blet Certification issued by the Michigan Manufacturing Technology Center.

  1. Bring project sponsor to Day #1 classroom training session
  2. Attend all training sessions
  3. Complete and pass course examinations
  4. Submit a Six Sigma project report which:
    • Includes a project charter describing financial impact
    • Demonstrates use and understanding of the DMAIC process
    • Demonstrates use and understanding of appropriate tools
    • Exhibits evidence that appropriate controls were implemented

Six Sigma Black Belt Training is conducted exclusively at the MMTC Plymouth Location

Day 1: Introduction

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The Black Belt candidate and their sponsor attend this session. Topics covered will include:

  1. Course Logistics (program layout, expectations, etc.)
  2. Six Sigma Introductory Overview
  3. Project Selection
  4. Process and Financial Metrics
  5. Project Reporting Expectations

Site Visit 1: Project Selection

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This two-hour on-site mentoring session should be attended by the Black Belt candidate and their sponsor. During the session, an MMTC insructor will review the criteria for effective Six Sigma project selection, and then help the Black Belt candidate and their sponsor to select, define, and formalize the candidate's certification project.

Day 2: The Define Phase

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The Black Belt candidate attends this session.

  • Project Charters
  • Estimating Financial Metrics
  • Defect Definition
  • Process Mapping

Day 3: Basoc Statistics

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The Black Belt candidate attends this session.

  • Fundamental Statistical Measures
  • Control Charts
  • Common and Special Cause Improvement Strategies
  • Introduction to Minitab 15

Day 4: Measuring System Analysis

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The Black belt candidate attends this session.

  • Attribute Agreement Analysis
  • Variable Gage R&R

Day 5: Capability Analysis

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The Black belt candidate attends this session.

  • Binomial Capability
  • Variable Capability
  • Multi-Vari Analysis (Families of Variation)

Site Visit 2: Define Phase Review and Measure Phase Planning

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This two-hour on-site mentoring session should be attended by the Black Belt candidate and their sponsor. The Black Belt candidate should be preapred to present the results of the Define Phase activities for approval by the sponsor. After the presentation, the MMTC mentor will assist the Black Belt candidate with their plan for the Measure Phase.

Day 6: Potential X Identification

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The Black belt candidate attends this session.

  • Brainstorming Techniques
  • Process Map Review
  • Cause and Effect Analysis
  • Five-Why Analysis
  • Failure Mode and Effect Analysis

Site Visit 3: Potential X Facilitation

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This two-hour on-site mentoring session should be attended by the Black Belt candidate and their project team. During this session, the MMTC mentor will observe (or facilitate, at the candidate's discretion) a team meeting in which the candidate and their team are creating or refining their list of potential sources of variation in the process using the tools described during Day 6.

Day 7: Hypothesis Testing

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The Black belt candidate attends this session.

  • Introduction to Hypothesis Testing
  • 1-Proportion Tests
  • 2-Proportion Tests
  • Chi-Square Testing

Day 8: Hypothesis Testing (Continued)

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The Black belt candidate attends this session.

  • T-Tests
  • ANOVA
  • Correlating Analysis

Day 9: Regression Analysis

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The Black belt candidate attends this session.

  • Single Regression
  • Multiple Regression

Site Visit 4: Measure Phase Review and Experiment Planning

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This two-hour on-site mentoring session should be attended by the Black Belt candidate and their project sponsor. During this session, the candidate should be prepared to present the results of their Measure Phase activities to the project sponsor. After the presentation, the candidate and MMTC mentor will select a previously identified potential source of variation in their process. The MMTC mentor will then assist the candidate with the design of a one-factor hypothesis test using the tools described in the previous classroom session.

Day 10: Hypothesis Testing Review & Design of Experiments (DOE)

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The Black belt candidate attends this session.

  • Hypothesis Testing review Exercises
  • Introduction to Design of Experiments
  • General Full Factorial Designs

Day 11: Design of Experiments (Continued)

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The Black belt candidate attends this session.

  • Two-Level Factorial Designs

Site Visit 5: Analyze Phase Review/DOE Planning

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This two-hour on-site mentoring session should be attended by the Black Belt candidate and their project sponsor. During this session, the candidate should be preapred to present the results of their Analyze Phase activities to this point to the project sponsor. At the candidate's discretion, the MMTC mentor can also assist with the planning and/or execution of a Designed Experiment (DOE).

Site Visit 6: Improve and/or Control Phase Review

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This two-hour on-site mentoring session should be attended by the Black Belt candidate and their project sponsor. The candidate should be preapred to present the results of the Improve Phase of their project. If possible, the candidate may also present the final project report and submit it for certification at this time. The MMTC mentor can also assist with follow-up planning or subsequent project selection during this session.

Day 12: Improve and Control

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The Black belt candidate attends this session.

  • Solution Selection
  • Resistance to Change
  • Pilot Studies
  • Final Capability Analysis
  • Process Controsl and Error-Proofing
  • Wrap-Up
Black Belt Course Dates
Course Description Group 1 Group 2 Group 3 Group 4 Group 5 Group 6
Day 1   Six Sigma Black Belt Training - Day 1 01/08/2010 02/15/2010 05/14/2010 07/19/2010 10/08/2010 11/22/2010
Site Visit 1   Six Sigma Black Belt Training - Site Visit 1 Arranged Arranged Arranged Arranged Arranged Arranged
Day 2   Six Sigma Black Belt Training - Day 2 01/21/2010 03/08/2010 06/03/2010 08/09/2010 10/28/2010 12/13/2010
Day 3   Six Sigma Black Belt Training - Day 3 01/22/2010 03/09/2010 06/04/2010 08/10/2010 10/29/2010 12/14/2010
Day 4   Six Sigma Black Belt Training - Day 4 02/04/2010 03/22/2010 06/24/2010 08/30/2010 11/11/2010 01/10/2011
Day 5   Six Sigma Black Belt Training - Day 5 02/05/2010 03/23/2010 06/25/2010 08/31/2010 11/12/2010 01/11/2011
Site Visit 2   Six Sigma Black Belt Training - Site Visit 2 Arranged Arranged Arranged Arranged Arranged Arranged
Day 6   Six Sigma Black Belt Training - Session 6 02/26/2010 04/12/2010 7/16/2010 09/13/2010 12/03/2010 01/31/2011
Site Visit 3   Six Sigma Black Belt Training - Site Visit 3 Arranged Arranged Arranged Arranged Arranged Arranged
Day 7   Six Sigma Black Belt Training - Day 7 03/17/2010 05/03/2010 08/04/2010 10/04/2010 12/15/2010 02/21/2011
Day 8   Six Sigma Black Belt Training - Day 8 03/18/2010 05/04/2010 08/05/2010 10/05/2010 12/16/2010 02/22/2011
Day 9   Six Sigma Black Belt Training - Day 9 03/19/2010 05/05/2010 08/06/2010 10/06/2010 12/17/2010 02/23/2011
Site Visit 4   Six Sigma Black Belt Training - Site Visit 4 Arranged Arranged Arranged Arranged Arranged Arranged
Day 10   Six Sigma Black Belt Training - Day 10 04/08/2010 05/24/2010 08/26/2010 10/25/2010 01/06/2011 03/07/2011
Day 11   Six Sigma Black Belt Training - Day 11 04/09/2010 05/25/2010 08/27/2010 10/26/2010 01/07/2011 03/08/2011
Site Visit 5   Six Sigma Black Belt Training - Site Visit 5 Arranged Arranged Arranged Arranged Arranged Arranged
Day 12   Six Sigma Black Belt Training - Day 12 04/30/2010 06/07/2010 09/17/2010 11/15/2010 01/28/2011 03/28/2011
Site Visit 6   Six Sigma Black Belt Training - Site Visit 6 Arranged Arranged Arranged Arranged Arranged Arranged
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